Full facility design, technology integration, process optimization, and retrofits—delivered as a single, coordinated project. We connect your racking, automation, and software into a system that actually works together. No finger-pointing between vendors. No communication gaps. No orphaned equipment.
Whether you're building from the ground up or redesigning an existing operation, we engineer complete warehouse solutions—not disconnected pieces. Our design process starts with your throughput goals, inventory profile, and growth trajectory, then works backward to create a facility that delivers from day one.
including:
Greenfield design for new construction projects
Brownfield redesign for existing facilities
Master planning aligned to 3-5 year growth projections
CAD layouts, 3D modeling, and simulation
Traffic flow and workflow engineering
Code compliance, permitting, and jurisdictional management
Rack safety Inspections
Efficiency Optimizations
1,000+ facility designs completed industry-wide
Greenfield and brownfield expertise
Single point of accountability from concept to completion
"Sometimes multi-million dollar solutions can be achieved for a fraction of that."
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Technology Integration
Automation only works when everything talks to everything else. We integrate your storage systems, conveyors, robotics, and software into a unified operation—connecting WMS, WES, WCS, and ERP platforms so data flows seamlessly from receiving to shipping. No orphaned equipment. No manual workarounds.
including:
WMS, WES, and WCS integration with existing platforms
ERP connectivity (SAP, Oracle, NetSuite, and others)
Conveyor and sortation system controls
AMR and AGV fleet integration
Pick-to-light, voice pick, and RFID implementation
Real-time inventory visibility and reporting
Vendor-agnostic recommendations
Seamless WMS/ERP connectivity
Real-time visibility across all systems
Process Optimization
Sometimes the problem isn't the equipment—it's the process. We analyze your workflows, slotting, pick paths, and labor allocation to identify bottlenecks and inefficiencies that are costing you money. Then we re-engineer the operation to maximize throughput without necessarily adding new hardware.
including:
Workflow analysis and bottleneck identification
Slotting optimization based on velocity data
Pick path engineering to reduce travel time
Labor planning and shift optimization
Throughput simulation and capacity modeling
Performance benchmarking and KPI tracking
"Innovation doesn't always have to be the high price tag. An assessment and analysis of current layout and archaic design, review of optimization could improve efficiency"
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Retrofit & Upgrades
You don't always need to start over. Retrofitting modernizes your existing facility—updating storage systems, controls, software, and components—without the cost and disruption of new construction. We assess what's worth keeping, what needs replacing, and execute the upgrade while you stay operational.
including:
Comprehensive facility assessment and gap analysis
Storage system upgrades and reconfiguration
Controls and PLC modernization
Software upgrades (WMS, WCS, WES)
Component replacement for obsolete equipment
Phased implementation to minimize operational disruption
$4M annual operational savings (case study)
25% performance increase post-retrofit
Modernize without replacing entire systems
common questions
Common questions about system integration.
Everything you need to know before your project starts.
What's the difference between greenfield and brownfield projects?
Greenfield is new construction—designing a facility from scratch. Brownfield is redesigning or optimizing an existing facility. We handle both, and the approach is different for each. Brownfield projects require working around existing infrastructure and often phased implementation to keep operations running.
How long does a full facility design take?
It depends on complexity. A straightforward storage redesign might take 4-6 weeks of planning. A full facility design with automation, technology integration, and permitting can take 3-6 months from concept to implementation-ready plans. We'll give you a realistic timeline after the initial assessment.
Do you handle permitting and code compliance?
Yes. Every design we deliver is engineered for local building codes, fire codes, seismic requirements, and high-pile storage regulations. We manage the permitting process and navigate jurisdictional requirements so you don't have to.
Can you design around our existing equipment?
Absolutely. We're not here to sell you equipment you don't need. If your existing racking, conveyors, or automation can be incorporated into a better design, we'll work with what you have and only recommend new equipment where it makes sense.
Are you locked into specific vendors?
No. We're vendor-agnostic, which means we recommend the best technology for your operation—not the brand we have a reseller agreement with. We've integrated systems from dozens of manufacturers and can work with your existing technology stack.
Can you integrate with our current WMS/ERP?
In most cases, yes. We have experience integrating with SAP, Oracle, NetSuite, Manhattan, Blue Yonder, and many others. We'll assess your current systems during discovery and identify any limitations upfront.
What if we want to add automation later?
We design with scalability in mind. Even if you're not ready for automation today, we can engineer your facility to accommodate future AMRs, conveyors, or AS/RS without major redesign. Planning for growth now saves money later.
How do you ensure systems actually work together?
Integration testing. Before go-live, we test every connection—WMS to WCS, WCS to equipment, equipment to equipment. We don't hand over the keys until the system performs as designed under real operating conditions.
How do I know if I need a retrofit vs. a full redesign?
We start with an assessment. If your facility structure is sound, your core systems are functional, and the issues are related to outdated components, software, or inefficient processes—retrofit is usually the right path. If the fundamental layout or capacity is wrong, a more comprehensive redesign may be needed.
Can you retrofit while we stay operational?
Yes. That's typically how we do it. We plan retrofits in phases, execute during off-hours or slow periods, and coordinate closely with your operations team to minimize disruption. The goal is zero unplanned downtime.
What's the typical ROI timeline for a retrofit?
Most retrofits achieve ROI within 12-24 months through reduced labor costs, improved throughput, lower energy consumption, and decreased maintenance expenses. We'll build a business case with projected savings before you commit.
Will retrofitting extend the life of our current systems?
Yes. A well-planned retrofit can extend equipment life by 10+ years while improving performance. It's almost always more cost-effective than replacing entire systems, and you avoid the disruption of a full facility rebuild.
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